Spray Dryer Selection & Sizing Calculator

    Find the right Pulse Dryer for your product in minutes — and what it’ll actually cost to run.

    What This Calculator Does

    This tool gives you a first technical read on your spray drying project without waiting for a call or a formal quote. Starting from a few basics about your batch — batch size, solids content, and dryer time — the calculator works out how much water you need to evaporate, the required evaporation rate, and recommends the pulse spray dryer model that best fits your production, whether you’re working with food, chemical, mineral, nutraceutical, or pharmaceutical products.

    Once you have a recommended model, you can take it a step further: enter your local electricity, gas, and labor costs to estimate the hourly operating cost of running that machine. You’ll leave this page not just with a suggested model, but with a real sense of the investment behind that decision.

    It’s a reliable starting point for comparing spray dryer sizing options internally — final sizing and exact machine configuration get refined together with our engineering team.

    Let’s Talk About Your Project

    This calculator gives you a solid first estimate — but every product behaves differently inside a real dryer, and that’s where we make the difference. Our engineering team has tested over 200 different materials and knows exactly what to ask to turn this estimate into a spray drying solution that works from the very first batch.

    Tell us about your product, your target capacity, and your timeline, and we’ll help you confirm the right model, work through the technical questions, and map out next steps — no strings attached.

    DISCUSS MY PROJECT

    You’ll hear back from an engineer, not a salesperson.